E Bike Battery Pack Application

AGV batteries must support high-rate discharge, long cycle life, wide temperature tolerance, reliable BMS performance, and safe operation. LFP and LTO are the main lithium battery chemistries used for industrial AGVs, while AGM lead-acid remains an option for some low-cost retrofit applications.

LFP is widely used for general indoor AGVs with moderate power demands and scheduled charging. LTO is better suited to frequent start-stop operation, fast charging, 24/7 production, low-temperature environments, and applications requiring long cycle life. AGM can serve budget-sensitive retrofits where fast charging is not necessary and maintenance access is available.

NMC batteries are less commonly adopted for standard industrial AGVs because of their thermal safety considerations. The table below compares AGM, LFP, and LTO across key specifications and application requirements.

SPECIFICATIONS

Item	AGM Lead-acid	LFP	LTO
Nominal Cell Voltage	2V	3.2V	2.3V
Cycle Life	500~800 cycles	3000~6000 cycles	10,000~30,000+ cycles
Discharge Rate	0.2C~0.5C, peak 1C	Continuous 0.5C~1C, peak 2~3C	Continuous 2C~5C, peak up to 10C
Fast Charging Capability	Poor, 8~12h full charge	Moderate, 1~3h fast charge	Excellent, 10~30min full charge
Operating Temperature	-10~40℃	-20~55℃, with capacity loss at low temperatures	-40~60℃, with excellent low-temperature performance
Energy Density	Low	Medium	Relatively low
Safety	Fair, gassing and bulging risk	Good	Excellent, low thermal runaway risk
Upfront Cost	Lowest	Medium	High
Maintenance	Regular inspection required	Maintenance-free	Maintenance-free
Typical Application	Legacy AGVs, light loads, low-frequency operation	Warehouse AGVs/AMRs, most production-line AGVs	24/7 operation, ports, cold-chain logistics, fast-charging AGVs

AGV BATTERY SELECTION GUIDE

Standard Warehouse AGV

8~16 hours of daily operation
Scheduled charging during normal operation
LFP battery is a practical choice
48V configuration
0.5~1C continuous discharge capability
Passive balancing BMS is generally sufficient

24/7 Production Line AGV

Frequent start-stop operation
Automatic fast charging
LTO battery solution
High-rate discharge capability
Long cycle life for continuous operation
Suitable for minimizing charging downtime

Heavy-Duty AGV

High-load traction applications
High peak discharge requirements
Power-type LFP or LTO cells
Peak discharge capability should be prioritized over capacity alone
Suitable for heavy loads and demanding traction conditions

Explosion-Proof Workshop AGV

Chemical and pharmaceutical environments
Explosion-certified battery pack required
LFP is easier to adapt to explosion-proof pack designs
LTO can also be considered for high-performance applications
Lead-acid batteries are not recommended due to hydrogen evolution risk

CHARGING & ENVIRONMENT

Choose the right charging method based on AGV operating cycles. Contact fast charging supports frequent charging during production, with LTO preferred for high-frequency fast charging, while battery swap enables zero-downtime operation with LFP for cost balance and LTO for ultra-high-throughput applications.

Normal-Temperature Warehouse

LFP offers a practical balance of cost and performance for standard warehouse AGVs.
Cold Storage/Low-Temperature Workshop

LTO is preferred for low-temperature operation. LFP can be used with heating film, but capacity decreases at low temperatures.
High-Temperature Workshop

LFP can perform well with proper thermal design and temperature management.
Dust & Humid Environment

Use a battery pack enclosure rated IP54 or higher with waterproof wiring.

BMS REQUIREMENTS

A reliable BMS is essential for AGV battery safety, performance, and communication. The key functions include protection, cell balancing, CAN communication, pre-charge control, and insulation monitoring.

Protection

Over-charge, over-discharge, over-current, short-circuit, and over-temperature protection
Cell Balancing

Active balancing is recommended, while passive balancing can be used for standard applications
CAN Communication

Transmits SOC, SOH, cell voltage, temperature, and fault data to the AGV controller
Pre-Charge Circuit

Required for high-power heavy-duty AGVs to prevent inrush current damage to the driver
Insulation Monitoring

Required for high-voltage AGVs operating at 72V and above

CUSTOM BATTERY PACK ASSEMBLY

Our custom battery pack assembly process is designed to meet the specific size, performance, and integration requirements of AGV applications. From cell assembly to final pack integration, each battery pack is built for reliable operation and consistent performance.

We support customized battery pack configurations for different AGV platforms, operating environments, and power requirements.

ADVANTAGE

As industries embrace automation, reliable energy solutions are crucial. Our high-performance AGV Lithium Batteries deliver:

Instant Inquiry

Fast Charging

Minimize downtime, maximize productivity
Smart Management

Built-in BMS for safety & efficiency
Longer Lifespan

2X cycles vs. traditional batteries
Eco-Friendly

Lightweight, low maintenance, zero emissions

WHAT DOES IT BRING YOU?

It is very difficult to find the right battery supplier. BMS and battery performance were very poor. Because not all battery supplier are professional battery solution provider. They are just sell a products which could be used. but for battery pack, it is not just charging and discharging. Before workign with us, our client faced challenges with poor-quality batteries and unreliable BMS (Battery Management Systems). Their previous supplier couldn’t meet performance requirements, so they approached us cautiously—requesting a detailed review of our manufacturing process and requiring battery pack with Samsung and Toshiba cells for their sample order.

Through rigorous sample testing and iterative improvements, we proved our commitment to quality. The result is A long-term partnership built on trust.

To further support their AGV system, we

Developed CAN BUS-enabled LTO battery packs (with custom communication protocols)
Designed a smart charger for seamless system working together
Ensured 24/7 technical support and real-time communication

Our Services

Expert team for technical troubleshooting & guidance
Flexible post-sales improvement plans until project success
Authentic brand cells (Samsung, LG, Toshiba etc.) with traceable documentation
Global logistics solutions for hassle-free delivery
Powering AGVs with reliability—where quality meets innovation.

Powering AGVs with reliability—where quality meets innovation.

CUSTOMER REVIEWS

We asked our customers about their impressions and experiences with Vodno. They have answered!

Warren, Product Designer

From a trading company based in Australia

We have worked with Vodno for five years, and the quality of the product and customer service has been fantastic. We have made several custom Li-NMC packs and Vodno has done a great job designing, getting certifications, and producing the pack s.

Warren, Product Designer

From a trading company based in Australia

Warren, Product Designer

From a trading company based in Australia

Contact

Email*：[email protected]
Phone*：+86 15817470331
WhatsApp：+86 15817470331
Name*：Vodno Battery

E Bike Battery Pack(Electric Bicycle Battery Pack)

SPECIFICATIONS

AGV BATTERY SELECTION GUIDE

Standard Warehouse AGV

24/7 Production Line AGV

Heavy-Duty AGV

Explosion-Proof Workshop AGV

CHARGING & ENVIRONMENT

Normal-Temperature Warehouse

Cold Storage/Low-Temperature Workshop

High-Temperature Workshop

Dust & Humid Environment

BMS REQUIREMENTS

Protection

Cell Balancing

CAN Communication

Pre-Charge Circuit

Insulation Monitoring

CUSTOM BATTERY PACK ASSEMBLY

ADVANTAGE

Fast Charging

Smart Management

Longer Lifespan

Eco-Friendly

WHAT DOES IT BRING YOU?

To further support their AGV system, we

Our Services

CUSTOMER CASE

Customer Case

Customer Case

Customer Case

CUSTOMER REVIEWS

Warren, Product Designer

Warren, Product Designer

Warren, Product Designer

Company

Contact

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